|Production Line Model||JXGC-50×2||JXGC-160||JXGC-400||JXGC-630||JXGC-800|
|Max. pipe diameter(mm)||￠16-￠50||￠50-￠160||￠200-￠400||￠500-￠630||￠700-￠800|
|Length of vacuum sizing box(mm)||4500||6000||6000||6000||6000|
|Length of Spraying cooling box(mm)||—||—||6000||12000||18000|
|Caterpillar tread quantity of the drawer(J)||2×2||2||4||6||8|
PVC pipe production line is a manufacturing system specifically designed to produce PVC (polyvinyl chloride) pipes. This production line usually consists of various machines and equipment that are used to carry out different processes involved in the production of PVC pipes.
The main components of a typical PVC pipe production line:
- Extruder: This is the main machine used to melt and mix the raw materials, typically PVC resin, plasticizers, stabilizers, and other additives. The extruder has a screw that helps in melting and homogenizing the PVC compound.
- Mixer: Sometimes, the raw material mixture needs to be blended and mixed thoroughly before being fed into the extruder. The mixer helps in achieving a consistent and uniform mixture.
- Vacuum Tank: After the extruder, the PVC compound is shaped into a pipe by passing it through a die. The vacuum tank helps in cooling and shaping the pipe by creating a vacuum inside, ensuring a smooth and uniform pipe surface.
- Haul-Off Machine: Once the pipe comes out of the vacuum tank, it passes through a haul-off machine. This machine pulls the pipe at a constant speed to achieve the desired length and prevent sagging or kinking.
- Cutter: After the appropriate length of pipe is achieved, a cutter is used to cut the pipe into individual pieces. This can be done manually or through an automated cutting system.
- Socketing Machine: If required, the pipe ends can be socketed to allow for easy and secure jointing. A socketing machine is used to expand and shape the pipe ends into sockets.
- Belling Machine: In some cases, the PVC pipes may require bell-shaped ends to facilitate easy joining. A belling machine is used to expand and shape the pipe ends into bell shapes.
- Cooling System: Throughout the production line, the PVC pipes need to be cooled to maintain their shape and mechanical properties. Various cooling systems, such as water baths or air cooling systems, can be used.
- Conveyor System: A conveyor system is employed to transport the pipes between different machines and equipment in the production line. This ensures smooth and continuous production flow.
- Control Panel: A control panel is installed to monitor and control various parameters and processes in the production line, such as temperature, speed, and pressure. It enables operators to adjust and optimize the production process.